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Deliverables

General Specifications

Hardware DeliverablesDescriptionRemark
Complete sensor PCB designCustom-designed PCB for welding arc-time detection system
Fully assembled and tested hardware prototypesEach unit undergoes complete functional validation
Current Sensor IntegrationHigh-accuracy current sensing circuit for Arc-On detection
LoRa (Mesh) SoCSecure long‑range wireless communication module
Power Management CircuitOptimized battery performance with low‑power modes
Unique Serial CodePrinted on PCB and optional external sticker for tracking
Latch / Wakeup MechanismDedicated switch for power management and wake-up control
Rugged EnclosureWeatherproof, impact-resistant casing for field deployment
Third‑party Lab TestingEnvironmental and functional validation as needed
CE and WPC Compliant DesignsDesigns follow international regulatory compliance guidelines

Firmware Deliverables

Firmware DeliverablesDescriptionRemark
Embedded Firmware DevelopmentCustom firmware optimized for welding arc-time detection and real-time operation
Power-Saving AlgorithmsAdvanced low‑power modes to maximize battery runtime
Current Sensor CalibrationSignal filtering, noise suppression, and accurate threshold detection
LoRa (Mesh) Stack IntegrationSecure Mesh communication with adaptive data rate (ADR) support
Unique Serial Code ProvisioningAutomatic device identification during onboarding
OTA Configuration SupportParameter updates over LoRa (Mesh) downlink
Data Transmission EngineReliable uplink/downlink communication with event-driven reporting
Local Data BufferingFallback storage during connectivity loss to prevent data loss
Error & Fault DiagnosticsSelf-check routines, watchdog timers, and fault event logging

Documentation Deliverables

Documentation DeliverablesDescriptionRemark
Hardware DocumentationPCB design files (Gerber, BOM, and schematics)
Assembly InstructionsStep‑by‑step assembly and wiring guidance
Firmware FileCompiled firmware image (.hex)
API & Protocol DocumentationDetails of communication protocol and API mapping
Serial Code Provisioning GuideInstructions for unique ID recognition during device onboarding
Testing & Calibration GuideLab and field testing procedures for validation
User ManualInstallation, activation (using a magnet), and troubleshooting steps